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Building skis

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Nihiriju
Posts: 2061 - Karma: 27
My finred and I are goinan amke some sksi....he's still in highskool, and he is in all of the shop classes, so we figure we can sue thier equipment....but anywas we are gonan use a maple core we think ( but pure maple is pretty heavy) so we are thinking of making em really flexi and going for an aspen core, and we figure these are gonna be mostly jib skis, bebcause they are way easier to make...so we are ganna try ot make the edges liek industructable......but if you have too much crappy metlal in your sksi, they can get deforme if you hit em hard, thats why it is important for us to use wood.....anwyas, anyone got any tips for us?


HÉLmµT- HiGh SNow!
Nov 28 2004 8:45PM
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AmbushClothing
Posts: 1616 - Karma: 202
alot of time. you nees a big press and what construction are you using
Nov 28 2004 9:00PM
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Axle
Posts: 220 - Karma: 10
you need a heated press as well..have you htought about using a cedar core? its wicked light, its softwood, but we use it for canoes and its GREAT...plus when you steam it it holds its shape wonderfully
Nov 28 2004 9:03PM
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sacha
Posts: 1367 - Karma: 18
Learn how to spell buddy.





My name is Sacha Vandersluis and I approve this message.



~~ PhUnKiN pHaT pHrEeRiDeRs ~~
Nov 28 2004 9:07PM
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Bangor
Posts: 9599 - Karma: 129
i was going to try and make skis out of plywood once, make a crazy sidecut so they would turn. then i realized i was being an idiot, and promptly gave up the idea.
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- Ian



'thanks for the ego boost, a rainbow up the ass always feels good' - skipimp_



~~Phunkin Phatt Phreerider~~
Nov 28 2004 9:10PM
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AmbushClothing
Posts: 1616 - Karma: 202
use birch
Nov 28 2004 9:11PM
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sacha
Posts: 1367 - Karma: 18
^ hahahah





My name is Sacha Vandersluis and I approve this message.



~~ PhUnKiN pHaT pHrEeRiDeRs ~~
Nov 28 2004 9:11PM
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Axle
Posts: 220 - Karma: 10
birch is heavy and brittle tho......its hard to manipulate....and one its manipulated it wont wanna flex at all
Nov 28 2004 9:18PM
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!van
Posts: 198 - Karma: 11
You can't just wake up one day and decide to build some skis. Its not like that. Unless you are just messing around and not really planning on making some serious high quality boards, you may wanna re-think it. Otherwise, have fun!




'Wherever you go, there you are.'
Nov 28 2004 9:25PM
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winterkid33
Posts: 2267 - Karma: 52
YEah I tried t make skis in my wood tech class........... yeah dont try to make good skis you need a little more then just edges and a core u need laminates a p tex base special fiberglass wrap to put around the base its way more complicated then u think. If your seriously thinkin about it go to the phillipenes and ask the sweatshop workers how to make them they will know! seriously dont try youll kill yourself tryin to make them or youll kill yourself tryin to use them. just make a nice rail or somethin/.
Nov 28 2004 9:44PM
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DietCoke
Posts: 1317 - Karma: 7
Yeah dude really your spelling was horrible. I think he was so hopped up on his crack that he couldn't control his hands well enough to type legitimate words.
Nov 28 2004 10:33PM
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eheath
Posts: 61106 - Karma: 118,269
heres a tip: finish HS then go to college and take some business classes and woodwork, metal work classes then get enough money to make millions of skis and buy a huge factory and presses and shit, then lose all ur money cause no one will buy them, but thats about it have fun
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'^u r sooooooooooooooo gay'-CalebtheHartman

'wow, that was a good comeback, just repeating the same thing, but in a way which makes you sound retarded. im in awe at your mad insulting skills. no seriously. your my new hero.'-Apple





ski bridger
Nov 28 2004 10:35PM
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CHARLES.BRONSON
Posts: 3123 - Karma: 229
you dont have to have a press, you can vacuum bag the skis to a bottom mould.



FUCK BIGGIE
Nov 28 2004 10:42PM
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tandan83
Posts: 2783 - Karma: 141
^what





free ipods for everyone!!!
Nov 28 2004 10:46PM
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eheath
Posts: 61106 - Karma: 118,269
well thats cool
__________________________________________



'^u r sooooooooooooooo gay'-CalebtheHartman

'wow, that was a good comeback, just repeating the same thing, but in a way which makes you sound retarded. im in awe at your mad insulting skills. no seriously. your my new hero.'-Apple





ski bridger
Nov 28 2004 10:53PM
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DubV134
Posts: 1541 - Karma: 690
all i have to say is good luck n may the force be with u
in my white T
Nov 28 2004 11:28PM
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*SNOWPRO*
Posts: 230 - Karma: 10
don't waste your time trying to make your own skis...that's why we have ski companies that make them for us
Nov 29 2004 7:41AM
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jfoust31
Posts: 81 - Karma: 10
why do you guys think you know everything and tell him not to do this? obviously they are doing it for fun and aren't tryin to start a new company or produce skis that are gonna hold up for years. instead of telling him not too, why dont you either 1. not reply or 2. answer his questions?
Nov 29 2004 8:28AM
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nothanks
Posts: 13551 - Karma: 31
talk to the guys at defi, there young and started their own ski company too.


...

Nov 29 2004 8:32AM
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Justo8484
Posts: 3905 - Karma: 204
are you aware of how much this is going to cost you to produce? and how do you plan on making your cores? C&C machine? pressing them? cap or sidewall, or a combination of both? what kind of base? extruded or sintered? if its a sidewall ski, what are you making the sidewalls out of? if its a cap ski, what is the cap material? you see what i am getting at? it can be done, but its going to take a ton of time and a ton of money to get the first pair done with a design that will function moderately well. but by all means, if you have the time, money, and patience, go for it. and definately put rivets in the tips and tails....
Nov 29 2004 10:16AM
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KeegLove
Posts: 10166 - Karma: 55
pink.
SKI FOR LIFE!



If it was easy it would be called snowboarding.

WHITEWATER





Nov 29 2004 1:22PM
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winterkid33
Posts: 2267 - Karma: 52
^^^^ I gave him advice which is what he asked for my advice is dont try its not worth it and IT will give you a c+ in wood tech or thats what I got. And its not fun breathing in chemicals possibly nuddering yourself with some chemicals. and then have two peices of shit that brake when you screw bindings inot them besides that its alot of fun!
Nov 29 2004 8:39PM
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jpsnowbumb
Posts: 173 - Karma: 10
At least they will get high off the epoxy and chemicals.
Nov 30 2004 2:22AM
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Scotland
Posts: 296 - Karma: 47
Watch the line factory tour on Wsk, it'll tell you how to make em.


Nov 30 2004 6:20AM
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Phrosty
Posts: 9956 - Karma: 18
....

Nov 30 2004 1:10PM
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CTD
Posts: 6300 - Karma: 348
dude, you CAN NOT make skis in shop class. i there is so much more that goes into it than just some wood, glass, and edges. how are you gonna get the profile of the Ski? making cores is really advanced machining, and there is no way you will be able to make anything close to a core in a shop class. just bite the bulit, and forget about it. its wicked expensive anyway. if you really want to find out more, look up stickyfingers snowboard building. at least you can get an idea of whats goin on.
opps, that was free advertising.
Nov 30 2004 1:30PM
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CHARLES.BRONSON
Posts: 3123 - Karma: 229
You can profile the core with a belt sander, hand plane, or if you want consistency, just make a router jig bridge setup. Its not that hard



FUCK BIGGIE
Nov 30 2004 2:15PM
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Dallan!
Posts: 3668 - Karma: 11
you will have to own a lot of money for this.






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dallan the dollar dawg
Nov 30 2004 2:40PM
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skogenjake
Posts: 6685 - Karma: 511
lineskis.com has a step by step video process in the R&D section

i got in a car crash,got shot at,and attacked by a fucking bobcat. cross country is boring.
Nov 30 2004 2:44PM
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Nihiriju
Posts: 2061 - Karma: 27
ok first off, i am in college, in engineering. Second off we can get bases and eveyrthing from Prior, and they are gonna give us a low down shop tour , and chris is gonna tell us what he did to make their skis. Third off, these aren't suppose to be like my skis for the year, i have 7 pairs of skis, we are just making these skis, so that we can fuck around on them, and say we have made our own skis. Cedra is too flexy, but the press idea is good, i thin k to make the tips we have to make our own press, and use some glue to hold position. The thing i can't figure out is do we put the sidewalls on the wood first?, and then fill stuff in,or do we start with the edges and wood core, then sidewalls, to base, to lamination. My spelling is soo bad because i type really fast, and i don't care about how it comes out. But anyways more any tips would be gretaly appreaciated!-thanks!


HÉLmµT- HiGh SNow!
Nov 30 2004 7:58PM
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SkeeOrDye
Posts: 4027 - Karma: 42
what are you doing for top and bottom sheets.
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Weed: My Anti-Drug
Nov 30 2004 8:03PM
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CHARLES.BRONSON
Posts: 3123 - Karma: 229
you cut the base out with a template out of a sheet of p tex, bend and glue the edges to the ptex base. then you take your core block, cut out the sidecut and shape with a template, glue on the sidewalls, then profile the core with the sidewalls glued on, then you lay the base in the mould/press, wich is shaped like the camber and tip and tail, then lay down your first layer of fibreglass, put the core ontop and line it up, put the top layer of glass on and the topsheet, then with it all lined up, press it, or vacuum bag it, depending which one you're doing. after 24 hours in the press or vacuum bag, take it out and cut the excess glass off with a band saw, grind the rest with a grinder and tune the edges and base and all that jazz.



FUCK BIGGIE
Nov 30 2004 8:17PM
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NBCskier
Posts: 3877 - Karma: -289
good luck post a pic when ur done
SGB



'how about u call it a double grab? or a japical or critinap'-pussyfooter

Nov 30 2004 10:47PM
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numbsy
Posts: 149 - Karma: 10
and...you have to come up with a name.
Nov 30 2004 11:42PM
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