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JaybrtnGo get the shells either ground down or heat punched by a boot fitter. I have a spur in what sounds like the same place on both feet. Hurt like hell in my old boots and I could feel it in the boots that i was buying (k2 pinnacle 130s). Custom molded liners and footbeds, heat punched shell in the spot i needed it. Zero pain, fits like a charm.
East_the_SkiIdk if i can do that the pain is caused by a screw from the buckles, idk if heat punching would work